this post was submitted on 28 Feb 2024

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I thought I would buy a 3 kg spool because lazy, don't be me. (lemmy.world)

submitted 8 months ago* (last edited 8 months ago) by [email protected] to c/[email protected]

24 comments fedilink hide all child comments

Just thought I would quickly share what can happen if you're not paying attention with a heavy mass spool if you're not careful. I have all my spools on a dowel rod attached to the top of my printer enclosure and fed through an opening in the top. Never had the slightest issue with 1 kg spools, and I thought I would save a little bit of money and time changing filament by trying a 3 kg spool. It spins perfectly fine without friction, but the much heavier mass is enough to cause it to have significant strain on the extruder pulling it in to the hot end. You can see in the result where I provided strain relief by hand while watching it print.

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[–] [email protected] 20 points 8 months ago (2 children)

Can you tune it out by bumping your extrusion multiplier? I've run 3 kg spools more or less exclusively for like 5 years now. They ride on ball bearings though. I do print the occasional 1 kg spool and don't have issues swapping back and forth.

[–] [email protected] 7 points 8 months ago (1 children)

You'd probably have to keep tuning as the weight of the spool decreases.
Its more practical to print a spool holder with bearings for it. Thingyverse has some good ones

[–] [email protected] -5 points 8 months ago

It's* more practical

[–] [email protected] 9 points 8 months ago (1 children)

Perhaps you can grease it up, or use (print) a mount with ball bearings. Or you have to stand there and feed it until the spool is done

[–] [email protected] 10 points 8 months ago (1 children)

Bearings are not expensive and I have tried hard to get printed ones to work it's not worth the effort IMO when you can just buy them.

[–] [email protected] 4 points 8 months ago

I hadn’t even considered people would try to print ball bearings, lol. But yeah I definitely meant the quite cheap, actually functional ones you can buy or order.

[–] [email protected] 7 points 8 months ago (1 children)

You might try greasing the dowel.

[–] [email protected] 0 points 8 months ago (2 children)

So... KY? Astroglide?

[–] [email protected] 10 points 8 months ago

PTFE super lube. Won't degrade and stink up the place. It's the same lube you put on linear bearings.

[–] [email protected] 7 points 8 months ago

Lithium grease would probably be best for a serious answer, but Crisco would probably be ok too.

[–] [email protected] 6 points 8 months ago (1 children)

Bugger. Have you got a workaround? Or are you now an automated feeder for the next 2kg?

[–] [email protected] 4 points 8 months ago

Use it to wind two 1kg spools.

[–] [email protected] 6 points 8 months ago (2 children)

You mentioned already having smaller spools, can just transfer some of it there. Best of both worlds, if a little tedious

[–] [email protected] 3 points 8 months ago

One day filament will come with DRM so you can't print it backwards. Only a pirate would do that!

[–] [email protected] 2 points 8 months ago

That's probably what I'll end up doing

[–] [email protected] 4 points 8 months ago

I have my 3kg spools above the printer as well, not having your issue, I think the difference is I'm using a guide pulley on a skate bearing to direct the filament straight into the extruder.

[–] [email protected] 4 points 8 months ago

Ig you think that's bad wait until you get multiple retractions going that the rocking motion of the 3kg Is probably going to be enough to pull the filament right out of the extruder.

[–] [email protected] 1 points 7 months ago

Others have suggested greasing the dowel or using bearings, and if the issue was friction, then they'd be right.

If the issue is inertia, then this won't help. Accelerating a given mass to a given velocity requires a certain amount of energy, no matter what.

What could help is something similar to a Huygen drive, where the filament is looped around a large wheel (large enough that the filament can curve around it without breaking) which is able to move against a spring or counterweight. This would allow the movement of the spool to be "averaged out" rather than accelerating and decelerating sharply on every extrusion and retraction.