I'm curious how software can be created and evolve over time. I'm afraid that at some point, we'll realize there are issues with the software we're using that can only be remedied by massive changes or a complete rewrite.
Are there any instances of this happening? Where something is designed with a flaw that doesn't get realized until much later, necessitating scrapping the whole thing and starting from scratch?
You mean 0 indicating success and any other value indicating some arbitrary meaning? I don't see any problem with that.
Passing around extra error handling info for the worst case isn't free, and the worst case doesn't happen 99.999% of the time. No reason to spend extra cycles and memory hurting performance just to make debugging easier. That's what debug/instrumented builds are for.